Roles & Responsibilities:
This is a full-time position will be responsible in providing support to the team leaders and upper management.
General responsibilities
- Ensure 5S is maintained in the respective work area (Debinding, Sintering & Heat treatment)
- 5S check list should be filled at the start of every shift
- All parts must be clearly identified with the respective sintering cycle number/heat treatment cycle number
- Unidentified parts/fallen parts must be properly disposed in the FOD bin
- Move parts which are cleared by Quality from one process to the next as per the route card
Sintering
- Load sintering fixture as per the plan
- Ensure the parts loaded on the fixture can be combined in one cycle as per the recipe list available near each sintering furnace
- Ensure parts are being staged on the sintering fixture are as per staging instruction
- If no plan is available, take initiative to check with the team lead about the next plan
- Load the sintering fixture in the sintering furnace as per plan and start the cycle
- Ensure proper recipe is selected for the sintering cycle
- Prepare run sheets by ensuring correct quantities are being transferred and all the check points are verified
- Display run sheets on the sintering furnace
- Print the route cards from doc-pro for each part loaded on the sintering fixture
- Sinter ID, date, quantity, process start date & shift, process end date & shift should be filled on the route card
- Unloading of fixture after completion of cycle
- Unloading of parts from the fixture into bins and label each bin with part number, cycle number and quantity.
- Filing the run sheets in the filing cabinets after unloading the parts
- Moving the ceramics to the ceramic storage area to their respective locations
- Clean Sintering fixture using vacuum cleaner after unloading every cycle
Heat Treatment
- Load heat treatment fixture as per the plan
- Ensure the parts loaded on the fixture can be combined in one cycle as per the recipe list available near the heat treatment planning board
- Ensure parts are being staged on the heat treatment basket as per staging instruction
- If no plan is available, take initiative to check with the team lead about the next plan
- Load recipes on the heat treatment computer as per the plan
- Prepare run sheets by ensuring correct quantities are being transferred and all the check points are verified
- File the old route card which has the information about the previous process carried and QC stamp in the filing cabinets
Ceramic cleaning and Magazine preparation
- Clean ceramics and prepare magazines for molding